Automatic dispensing stations for chemicals and dyestuffs are getting
increasingly popular in dye houses. They can reduce cost as well as
increasing the reproducibility. With the chemical dispensing systems, there
is a facility for liquid dyestuffs and chemicals to be exactly dosed in
quantities that can be from 50 ml to several hundred liters, along with the
provision of transportation from chemical room to each single apparatus.
Compact design and the usage of pumps, ensures freedom from space
restrictions. This way a very simple and cheap installation system is
achieved. Two flowmeters are used to measure the liquids volumetrically. The
liquids are then carried to the apparatus via pipe systems. The use of
compressed air as a transporting medium ensures minimal water consumption.
Also, the feature of dosing accuracy enables an overall reduction in the
quantity of chemicals along with gaining of additional quantities. Another
significant role it plays is to save workers from getting in touch with
chemicals that are injurious to health. It is on the stainless steel frames,
that the dispenser module is generally mounted. It includes a series of
accessories like a collector module for connecting the chemical tanks to the
pipeline system, a transport pump, a PLC controller, water connection for
rinsing etc.
The system can work as a standalone unit or can be fully integrated with an
existing network of EDP-system through interfaces to all control systems and
common recipe formulation.
The
Chemical dispensing system that is shown here in the diagram is that of a
fully automatic volumentric Dispense Unit. The machine works on the
principle of electro-magnetic flow measuring. This particular model has a
capacity to dispense all chemicals and dyestuff with a viscosity of max 1000
mpas.