Colour kitchen system is essentially a modular system.
The automation of color kitchen obviously result in a better control of the
processes. The colour kitchen considerably reduces the number of dye
additions and the levels of reprocessing. The "right-first-time ratio"
shows a good precentage by jumping from 50 to around 85 percent. This
effectively translates into average savings of 5-10 percent in energy and
water use. Also a reduction in the consumption of dyestuff and chemicals to
around 10-20 percent is made with an efficient colour kitchen.
Managing through the Color Kitchen Manager gives certain benefits that are
quite unique to it. For example it is able to provide an exactlyand smooth
dosed supply of the machines at the right moment. This checks the
inaccuracies associated with dosing manually. Manual dosing has been seeen
to lead to problems like off-shade dyeings and insufficient reproducibility.
Apart from that, the concept of unique closed pipe system helps to prevent
the hazards, that can occur to workers and to the environment generally
associated with dangerous substances.
Primarily, the colour kitchen manager, the CHD chemical and auxiliary
dispensing unit provides a very compact and integrated system for
process-controlled measurement and distribution. This is applicable for all
liquid auxiliaries. The next expansion stage comprises supply of dyestuff
through a system of parallel pipes. The dyestuffs that is supplied into the
distributing system is passed through a double systems approach. They are a
recipe-controlled weighing station and the automatic dissolving station.
Features of Colour Kitchen Manager