While talking about Global Dyestuff
industry, it has seen an impressive growth over the years. The Global
Dyestuff Industry primarily constitutes of three sub-segments. These are
Dyes, Pigments and Intermediates. The dye intermediates are essentially
derivatives of petroleum products which after further processing gets
transformed into finished dyes and pigments. The dye and dye
intermediaries industry is now an integral part of a huge number of
industries. Be it chemical, of which it has a substantial stake, along
with that it also provides inputs to a large number of other major
industries like textiles, leather, plastics, paints, paper and printing
inks, pharmaceuticals to name a few. The following diagram highlights
how the Dyestuff industry's interconnection with other facets of the
industrial setup.
In 2005, the global market size for dyes, pigments and intermediaries
was estimated at around $23 billion. If we see the total volume, then
global dyestuff production is estimated to be somewhere around 34
million tonnes. The annual global sales of textile dyestuff alone is
estimated approximately around $ 6 billion. One of the major factors
that had emerged within the last few years is that the major production
centres for dyestuff has shifted from the west to the east. The global
dye manufacturing industry originally dominated by suppliers from Europe
namely UK, Switzerland Germany, has shifted to Asia over the past 20
years or so. This is primarily because of two reasons. First, due to
much lower costs of production in the Asia region. Secondly Asia's
growing prominence as the hub for global textile industry.
China's share in the world market is estimated to be around 25%. Along
with China, Taiwan, India, Japan and Pakistan are among the major
dyestuff producing countries in the industry. But in terms of the sheer
volume of market share, Europe is the leading. This is due because of
its allegiance towards specialty products. The global market share of
Indian dyes industry is between 5 - 7%, and it is expected to increase
to almost 10% by 2010.
The markets for the dyes are predominantly dominated by reactive and
disperse dyes. In fact the demand for these two dyes is expected to grow
in future also. Nations like China, South Korea and Taiwan are strong
players in the field of disperse dyes. Interestingly, India has taken
lead in production of reactive dyes because of the availability of an
intermediate called vinyl sulphone in the country. The following diagram
illustrates the expected trends of some of the prominent dyes.
Though there has been impressive growth over the
years but there are some serious challenges facing the Global dyestuff
industry today. They are the following:
Problem
of over capacity but falling margins- It is a fact that China and
India now have high potential as regards production capacity is
concerned. This is due to a shift in the manufacturing bases from Europe
and some other industrialise nations. But there is varying demand across
these regions and that is the cause for volatility in the market. Thus
affecting prices.
Fierce
competition- Again, because of the shift of companies from West to
East has resulted in concentration of all the companies in the Asian
region which has created intense competition in the global market.
Research
& Development- Though there is a a constant spending on R&D
across all the manufacturers between 1-3%, but the market demands a
higher spending for innovation in products like natural dyes.
Environmental
Considerations- The industry can only prosper if the dyes are not
hazardous and environment friendly. A very good example is the banning
of the Azo dyes in Europe along with closure of the units. Similarly in
many countries there are certain dyes that are now banned. The thrust is
now towards the environment friendly natural dyes.
Support
of the Government and Trade Association- Any industry that moves
ahead needs the back-end support of the government as well as the trade
associations. This helps to promote that industry in other countries,
allocation of investments and giving other supports. These associations
should actively promote technology institutes that does research
activities.
Product
quality vis-a-vis competitive prices- Increasingly the
manufacturers have to focus on the quality of products along with
competitive prices for retaining market. The production share of the
developed countries in the market has gone down from 65% to around 50%.
This is further expected to reduce in future.
Availability
of World Class Infrastructure- As ports and roads are the primary
sources of transport, the Governments must emphasis to improve the
clearance of the goods at a quicker rate to facilitate trade.
Classification
of products and services- A decline in the growth for products has
prompted the manufacturers to move to specialty products.
High
cost of energy and interest- The exorbitant cost of interest can
lower the investment in R&D which is at the core of product and
service innovations. Also, the high energy cost has also adversely
impacted the manufacturing units.