While talking about Global Dyestuff
industry, it has seen an impressive growth over the years. The Global
Dyestuff Industry primarily constitutes of three sub-segments. These are
Dyes, Pigments and Intermediates. The dye intermediates are essentially
derivatives of petroleum products which after further processing gets
transformed into finished dyes and pigments. The dye and dye intermediaries
industry is now an integral part of a huge number of industries. Be it
chemical, of which it has a substantial stake, along with that it also
provides inputs to a large number of other major industries like textiles,
leather, plastics, paints, paper and printing inks, pharmaceuticals to name
a few. The following diagram highlights how the Dyestuff industry's
interconnection with other facets of the industrial setup.
In 2005, the global market size for dyes, pigments and intermediaries was
estimated at around $23 billion. If we see the total volume, then global
dyestuff production is estimated to be somewhere around 34 million tonnes.
The annual global sales of textile dyestuff alone is estimated approximately
around $ 6 billion. One of the major factors that had emerged within the
last few years is that the major production centres for dyestuff has shifted
from the west to the east. The global dye manufacturing industry originally
dominated by suppliers from Europe namely UK, Switzerland Germany, has
shifted to Asia over the past 20 years or so. This is primarily because of
two reasons. First, due to much lower costs of production in the Asia
region. Secondly Asia's growing prominence as the hub for global textile
industry.
China's share in the world market is estimated to be around 25%. Along with
China, Taiwan, India, Japan and Pakistan are among the major dyestuff
producing countries in the industry. But in terms of the sheer volume of
market share, Europe is the leading. This is due because of its allegiance
towards specialty products. The global market share of Indian dyes industry
is between 5 - 7%, and it is expected to increase to almost 10% by 2010.
The markets for the dyes are predominantly dominated by reactive and
disperse dyes. In fact the demand for these two dyes is expected to grow in
future also. Nations like China, South Korea and Taiwan are strong players
in the field of disperse dyes. Interestingly, India has taken lead in
production of reactive dyes because of the availability of an intermediate
called vinyl sulphone in the country. The following diagram illustrates the
expected trends of some of the prominent dyes.
Though there has been impressive growth over the years
but there are some serious challenges facing the Global dyestuff industry
today. They are the following:
Problem
of over capacity but falling margins- It is a fact that China and India
now have high potential as regards production capacity is concerned. This is
due to a shift in the manufacturing bases from Europe and some other
industrialise nations. But there is varying demand across these regions and
that is the cause for volatility in the market. Thus affecting prices.
Fierce
competition- Again, because of the shift of companies from West to East
has resulted in concentration of all the companies in the Asian region which
has created intense competition in the global market.
Research
& Development- Though there is a a constant spending on R&D
across all the manufacturers between 1-3%, but the market demands a higher
spending for innovation in products like natural dyes.
Environmental
Considerations- The industry can only prosper if the dyes are not
hazardous and environment friendly. A very good example is the banning of
the Azo dyes in Europe along with closure of the units. Similarly in many
countries there are certain dyes that are now banned. The thrust is now
towards the environment friendly natural dyes.
Support
of the Government and Trade Association- Any industry that moves ahead
needs the back-end support of the government as well as the trade
associations. This helps to promote that industry in other countries,
allocation of investments and giving other supports. These associations
should actively promote technology institutes that does research activities.
Product
quality vis-a-vis competitive prices- Increasingly the manufacturers
have to focus on the quality of products along with competitive prices for
retaining market. The production share of the developed countries in the
market has gone down from 65% to around 50%. This is further expected to
reduce in future.
Availability
of World Class Infrastructure- As ports and roads are the primary
sources of transport, the Governments must emphasis to improve the clearance
of the goods at a quicker rate to facilitate trade.
Classification
of products and services- A decline in the growth for products has
prompted the manufacturers to move to specialty products.
High
cost of energy and interest- The exorbitant cost of interest can lower
the investment in R&D which is at the core of product and service
innovations. Also, the high energy cost has also adversely impacted the
manufacturing units.