It was found that in using Winch machines, there were
some inherent problems. So the Jet dyeing machines when they came up in
the 1970's, were specifically designed to overcome those shortcomings.
In the Jet dyeing machine the reel is completely eliminated. A closed
tubular system exists where the fabric is placed. For transporting the
fabric through the tube a jet of dye liquor is supplied through a
venturi. The Jet creates turbulence. This helps in dye penetration along
with preventing the fabric from touching the walls of the tube. As the
fabric is often exposed to comparatively higher concentrations of liquor
within the transport tube, so little dye bath is needed in the bottom of
the vessel. This is just enough for the smooth movement from rear to
front. Aqueous jet dyeing machines generally employs a driven winch reel
along with a jet nozzle.
The following diagram explains the functioning of a Jet dyeing machine:
In deciding the type of dyeing machine the following
features are generally taken into consideration for differentiating. They
are the following. Shape of the area where the fabric is stored i.e.
long shaped machine or J-box compact machine. Type of the nozzle along
with its specific positioning i.e. above or below the bath level.
Depending more or less in this criteria for differentiation following
types of Jet Machines can be said to be as developments of the
conventional jet dyeing machine.
The Jet Dyeing Machine offers the following striking
advantages that makes them suitable for fabrics like polyesters.
- Low consumption of water
- Short dyeing time
- Can be easily operated at high temperatures and pressure
- Comparatively low liquor ratios, typically ranges between 1:4 and
1:20
- Fabrics are handled carefully and gently