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Application of Dyes and Pigments |
Rubber Industry
In rubber industry, for bringing different properties
like durability, resistance against heat and light reinforcement capacity
etc., in the rubber products, different types of pigments are applied. Some
of the pigments that are applied/used in the rubber industry are:
Carbon Black is a type of pigment which is derived from
the refinery process of petroleum. In tyre manufacturing process, it is used
for producing high resistance, abrasion and longevity and grip. These
qualities are required for any tyre to become successful. Carbon black has
wide variety of applications in different kind of rubber products. This
range of rubber products starts from aerospace to ordinary household
products.
Organic pigment powders are also useful in the coloring
process and to develop other specific properties in the rubber made
products.
In rubber applications, Titanium Dioxide pigments are
also used. These pigments are used during the application process of rubber
because these pigments have some good qualities. These good qualities are:
high refractive index, consistency in the size of the particles,
dispersibility, and high ultra violet ray resistance.
Florescent is a kind of bright pigment and its powder
form i.e. called as Powder Color is used in the rubber industry. This kind
of pigments may be both organic and inorganic nature. The proper color
selection depends primarily upon some requirements of the manufacturers.
These requirements are light stability, heat stability, resistance to bleed,
resistance to migration and required shade.
The pigments which are used in the rubber industry, are
generally bifunctional organic silicon compounds. These compounds have two
reactive groups. For high quality rubber compounds, these pigments are used.
When this kind of pigments are used in the rubber industry combined with
sinaloan group-carrying pigments, then the effectiveness will become more
effective.
Another type of pigments that is used in the rubber
industry is Molybdenum Pigment. These pigments are light, heat stable and
having bright color range from bright red-orange to red-yellow. Apart of
rubber products, these pigments are also used in ceramics, plastic, paints
and inks. The other kind of pigments that is known as Ultramarine pigments,
are also used for rubber products. These pigments have high heat resistance,
light and weather resistance.
Although Cadmium pigments have no major application in
rubber industry, but, for many minor purposes, these pigments are used in
the rubber industry.
In the curring process for most kinds of synthetic rubber sand natural rubber, the chemical reactivity of zinc oxide is required for activating the organic accelerator.
Some special properties of Zinc Oxide that make it popular for the rubber industry are:
Hear Stabilization
Zinc oxide has a very high stability (resistance) of heat. So, when it is used for tyre manufacturing, then tyres become more stable and durable even at the high temperature.
Latex Gelation
It gives enough stability in the gelation of foam, when latex foam rubber product is manufactured.
Light Stabilization
Out of all other white pigments, Zinc oxide has the maximum capability to absorb the Ultra Violet rays. So, when it is used with the rubber tyres, then the rubber tyres get extra stability to the destructive sunlight. Zinc oxide is specially used with the white colored tyre and tinted rubber because these rubbers required extra stability.
Pigmentation
As zinc oxide has high brightness, high refractive index and proper particle size, so, when this pigment is mixed with rubber products, then the products will become more whitish. This pigment is specially used in rubber made medical surgery equipments, rubber sheeting and side walls of the tyre.
Reinforcement
Natural rubber gets reinforcement from these pigments.
Rubber - Metal Bonding
Zinc oxide reacts with copper oxide for the bonding of rubber to brass.
